Casper mattresses are designed and assembled in the USA - at facilities in Georgia and Pennsylvania - with foam from Carpenter Co. (Casper's 2024 parent), Jeffco, and Sinomax USA. Some components are sourced globally. Here is the full 2026 breakdown by model and partner.
Casper mattresses are designed and assembled in the United States, with two main manufacturing facilities in Georgia and Pennsylvania. Foam pouring and component production are split among American manufacturing partners - primarily Jeffco (North Carolina) and Sinomax USA (Tennessee/Texas). Materials such as covers, fabrics, and certain foams are sourced globally from Mexico, Canada, China, Vietnam, India, Portugal, and France.
In 2024, Casper was acquired by Carpenter Co., one of the largest polyurethane foam manufacturers in the world, which now handles much of the brand's foam production (Wikipedia). For the Canadian market, Casper is owned and operated by Sleep Country Canada and most units sold there are manufactured in Canada - with select models still imported from the US or Vietnam.
So the honest answer is: Casper is assembled in the USA, but it's not a 100% Made-in-USA product.
Casper operates two primary manufacturing facilities in the United States - one in Georgia and one in Pennsylvania. These are the facilities where finished mattresses are assembled, encased, and shipped to US customers (Sleep Junkie).
Additional US assembly happens through outsourced manufacturing partners in cities including Nashville, Chicago, Fort Smith (Arkansas), and Dallas, depending on the model line (AllAmerican.org).
In 2024, Casper was acquired by Carpenter Co., a Richmond, Virginia-based foam manufacturer founded in 1948. Carpenter is one of the largest producers of polyurethane foam in the world and now produces the majority of the foam used in Casper mattresses - keeping more of the supply chain inside the United States than at any prior point in Casper's history (Casper.com).
Following Sleep Country Canada's 2023 acquisition of Casper Canada, mattresses sold in Canada are now manufactured domestically in Canada, with select hybrid models still imported from the US or Vietnam.
US assembly is one reason Casper sits where it does on price - here is the full breakdown of why are casper mattresses so expensive.
Casper does not own every step of its supply chain. Instead, it works with established US foam and component manufacturers:
Even though assembly is American, Casper sources individual components globally. Per Healthline's mattress review and Casper's own disclosures, materials are sourced from:
This is industry-standard for the bed-in-a-box category - Purple, Helix, and Tuft & Needle all follow a similar "assembled in USA, components sourced globally" model.
Because Casper mattresses are assembled in the US, every model must comply with US flammability law (16 CFR Part 1633) and Casper's foams carry CertiPUR-US certification - verified low VOCs, no formaldehyde, no ozone-depleting chemicals, and no heavy metals (Casper.com). Covers used in current US production are CertiPUR-US and OEKO-TEX where applicable.
US assembly means workers are protected under American labor law and OSHA workplace standards. For shoppers concerned with ethical sourcing, that's meaningfully different from mattresses that are fully manufactured overseas.
Assembly in the continental US shortens the shipping leg for North American customers - a meaningful sustainability win compared to mattresses shipped fully assembled from Asia.
Every current-production Casper sold in the US is assembled in Georgia or Pennsylvania with foam supplied by Carpenter Co. and partner mills:
All current-production US Casper mattresses are fiberglass-free, using a rayon-fiber-based fire barrier introduced in 2024.
A quick reference for how Casper compares to other major direct-to-consumer brands shoppers ask about:
If "Made in the USA" is a hard requirement for you, Casper qualifies as US-assembled, but not 100% US-sourced. Brands like Purple and Saatva take that label further. If your priority is CertiPUR-US certified foam, fiberglass-free construction, and US assembly with strong labor and safety standards, Casper meets the bar - and the 2024 Carpenter Co. acquisition has brought even more of the foam supply chain in-house and in the US.
Yes. Casper mattresses sold in the United States are designed and assembled at facilities in Georgia and Pennsylvania, using foam supplied primarily by Carpenter Co. (Casper's 2024 parent company), Jeffco Fibres, and Sinomax USA. Some component materials - covers, certain foams - are sourced internationally.
Casper was acquired by Carpenter Co. in 2024. Carpenter is a Richmond, Virginia-based foam manufacturer and one of the largest polyurethane foam producers globally. The Casper Canada business is separately owned by Sleep Country Canada (acquired in 2023).
No. Casper mattresses are assembled in the USA, but not every component is US-sourced. Foam pouring is primarily domestic, but cover textiles and certain accessories are imported from Canada, Mexico, China, Vietnam, India, Portugal, or France depending on the model.
Since Sleep Country Canada's 2023 acquisition, most Casper mattresses sold in Canada are manufactured domestically in Canada. A few hybrid models for the Canadian market are still imported from the US or Vietnam.
No - not in current production. Casper transitioned off filament fiberglass in 2024 and now uses a rayon-fiber-based fire barrier across the entire lineup. Pre-2024 units (Original, Original Hybrid, Nova Hybrid, Wave Hybrid) may still contain fiberglass.
Yes. Every Casper foam layer is CertiPUR-US certified - verified for low VOC emissions, no formaldehyde, no heavy metals, no ozone depleters, and no PBDE flame retardants. Casper covers also carry OEKO-TEX certification where applicable.
Browse our hand-picked selection of fiberglass-free, CertiPUR-US certified mattresses - including current-generation Casper and other US-assembled brands.
Written by
Banner Mattress EditorialThe Banner Mattress editorial team publishes independent mattress reviews, buying guides, and sleep-health advice. Since 2018 we've tested 1,000+ mattresses and 3,000+ pillows, sheets, and bedding accessories in our review lab - every recommendation is hands-on, never sourced from vendor talking points. Affiliate links may earn us a commission, but never change what we recommend.
Mattress GuidesPuffy Cloud and Leesa Original are close on paper. Here is how their feel, construction, cooling, and pricing differ, and which one fits how you sleep.
Mattress GuidesWinkBed vs Purple, compared on feel, support, cooling, and price. One is a springy innerspring hybrid with firmness choices; the other is a weightless GelFlex grid. Here's which fits your sleep style.
Mattress GuidesNolah runs cooler and costs less; Puffy gives the deeper memory foam cradle. Here is how the two all-foam beds compare on feel, heat, and price.