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Where Are Casper Mattresses Made? (Latest Information 2023)

Casper mattresses have gained popularity in recent years for their innovative design and promise of a good night’s sleep. However, the information regarding the method of production used to create these mattresses, as well as the location of production is a wondering issue. So, where are Casper mattresses made?

Where Are Casper Mattresses Made? 

Casper mattresses are made in Georgia and Pennsylvania, United States. To accommodate the rising demand, the firm began using various factories as it grew and became more well-known.

Read more: Casper Mattress Lawsuit: Read This Before Buying

The original of Casper Mattresses

Casper’s production facilities may fluctuate to some extent. However, by September 2021, the majority of Casper were made in the United States with a few models also being made in Canada and other nations. The exact mattress model, as well as the company’s current sourcing and manufacturing strategy may influence the region of production.

How Are Casper Mattresses Made?

Although each Casper mattress has several layers composed of diverse materials, its models are really constructed fairly differently. One of the primary innovations that sets Casper apart from other mattresses is zoned support, which provides various degrees of sink and firmness where you need it most.

They also employ a method they call “Airscape” which includes a number of holes in the upper layers and allows heat to be transmitted while cooling overheated sleepers.

The most popular choices in Casper include:

  • The Original: A sturdy foam foundation with a cushioned zoned support layer on top and an Airscape layer above it.
  • The Original Hybrid: Contains a double-layered top support and internal springs on the base.
  • Nova Hybrid: The Nova contains two layers of perforated Airscape foam in addition to the spring and foam combination and additional zonal support.
  • The Hybrid Wave: This far more intricate design consists of three complete layers of perforated foam, a thin layer of cooling gel, and gel pods inside the layers of zonal support.

Read more: Are Casper Mattresses Toxic?

How To Make A Casper Mattress?

One of the key aspects in the production process of Casper mattresses involves implementing rigorous quality control measures through the stages from material sourcing to testing the final product. 

Material sourcing 

Materials that are carefully chosen and uphold high quality requirements are used to create Casper mattresses. To get top-notch foams, textiles, and other components that are long-lasting and secure for usage, the organization collaborates with reliable suppliers.

Product durability

A good quality mattress can last 7–10 years and this period is a decent general rule of all mattresses longevity. According to Casper, their memory foam mattresses have a 12-year lifespan. That, of course, is outside the scope of the 100-day return policy. Nevertheless, there should be enough time for you to feel like you’re receiving value for your money.

Testing procedures 

Casper employs a variety of testing procedures to evaluate the performance of their mattresses. These tests include assessing factors such as pressure relief, motion transfer, cooling, and edge support. By conducting comprehensive tests, Casper can identify any potential issues and improve the best quality to customers.

Read more: Does Casper Mattress Have Fiberglass? A Detailed Answer

How To Make A Casper Mattress?

Where Do Casper’s Competitors Make Their Mattresses?

Casper is by no means the only name in the mattress industry at the moment, despite their size and recognition. You can discover these rivals among the many others:

  • Purple: All of these mattresses were created and produced in the USA using an exclusive FlexGrid technique.
  • Helix: Helix, another extremely significant e-Commerce company, claims that each of its products is produced by hand and uniquely constructed in the United States.
  • Luuna: Additionally, only American companies produce and source these mattresses.
  • Simba: Simba, a well-known brand on the European market, created and manufactured beds there.
  • Emma: Emma mattresses, a well-known European brand, are read and produced in Germany.


In conclusion, Casper mattresses are produced in the United States, in Georgia and Pennsylvania states, where they have their own manufacturing facilities. So, you can be proud and peace of mind because this mattress use high quality sources and meet high standard of CertiPUR-US before shipping to your home. 


  1. Are Casper mattresses made with any harmful chemicals?

    No, Casper mattresses are made with non-toxic components and do not contain harmful chemicals. The materials used in their production prioritize feel safety bed frame concerns and box offer eco-friendly options, ensuring a mattress free from toxic substances.

  2. How does Casper ensure the quality and durability of their mattresses?

    The company ensures the quality and durability of their mattresses through a comprehensive manufacturing process that includes strict quality control measures, memory foam durability testing, and the use of high-quality bedding materials. They also find customer feedback to continuously improve their products.

  3. Can Casper be customized to cater to specific sleep preferences?

    Casper mattresses offer customization options to cater to specific sleep privacy policy preferences. With personalized comfort in mind, customers can choose their desired mattress firmness and tailored support, memory foam ensuring a better sleep experience.

Harrison Carolean

Harrison Carolean

Harrison Carolean, a Founder of Banner Mattress has over 25 years of experience in the mattress and sleep industries. He specializes in evaluating mattresses, bedding products, and sleep accessories, offering unbiased reviews and recommendations.